Industrial mining equipment monitoring PCBAs integrate data acquisition, signal processing, communication transmission, and fault alarm functions. They are primarily used for real-time monitoring of mining equipment's operating status to prevent production stoppages or safety incidents caused by equipment failures. Typical application scenarios include:
Underground mining equipment: Monitoring temperature (bearings, motors), vibration, oil pressure, and current for shearers, roadheaders, and face conveyors;
Hoisting and transportation equipment: Monitoring speed, brake oil pressure, and wire rope tension for mine hoists;
Mineral processing equipment: Monitoring bearing temperature, vibration frequency, and material level for crushers and ball mills;
Auxiliary equipment: Monitoring motor current, air pressure, and flow for fans and water pumps.
Industrial mining equipment monitoring PCBAs are core hardware for equipment status monitoring and safety management in mining scenarios. Their design and production must focus on the three core requirements of extreme environmental tolerance, high reliability, and a long lifecycle. They must adapt to the unique working conditions of mining sites, such as high dust levels, strong vibrations, wide temperature swings, and high electromagnetic interference. Furthermore, they must meet the functional requirements of equipment fault warnings and real-time data transmission.